2950 Kew Dr Windsor, ON N8T 3G7
+1 226 246 7101

Boiler Thermal Design

Our special software for boiler thermal design, HRSG Solution, provides customers with a wide range of calculations required for boiler thermal calculations as well as weight estimation and optimization of heat recovery steam generators.

The following services are provided by HRSG Solution:

  • Customized configuration of boiler
  • Heat balance calculations
  • Calculating thermal efficiency
  • Analysis of repowering and upgrading plans
  • Exergy Analysis of combined cycle and boiler components
  • Tailor-made design based on customer’s requirements
  • Estimation of boiler performance in off-design conditions
  • Parameter study
  • Optimization based on artificial intelligence
  • Easy to connect to other software
  • Circulation Analysis
  • Pump sizing
  • Draft loss calculations
  • Pipe sizing
  • Pressure drop calculations in water/steam branches
  • insulation selection
  • Water/acid dew point calculations
  • Anti-vibration baffles selection
  • Calculation of mechanical strength of pipes, tubes, and headers
  • Combustion calculation
  • Design of duct burner
  • Design of nitrogen purge system
  • P&IDs
  • FAC risk estimation
  • ….

Since the program has been written by Object-Oriented concept, it is easy to customize it and add other features based on customer’s needs. Also, it is possible to connect the software to CFD results for data transferring purposes.

In addition, we have developed a unique method to analyze the effects of non-uniformity of flue gas on the performance of heat exchangers, click here for more details.


Software for Thermal Design of Boiler












Available Boiler Components:

  • Gas turbine
  • Steam turbine
  • Superheater
  • Reheater
  • Evaporator
  • Economizer
  • Valves
  • Deaerator (integrated & external)
  • Pump
  • Stack (chimney)
  • Burner
  • Desuperheater (Atemperator)
  • Joint/Separator
  • Pipelines & Fittings
  • Fan
  • Any sink/source
  • Mixer
  • Blowdown tank


Sample of Short Results


Implement of Artificial Intelligence to Solve Reverse Problems


Mechanical Strength & Material Selection


Exergy Analysis


Insulation Selection

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